Chase Pecans Plant Expansion

In partnership with PSRBB Architects

To support Chase Pecans’ growing production capacity and operational efficiency, Stubbs Engineering provided structural engineering for the expansion of their processing plant in San Saba, Texas. The project included a series of purpose-built facilities, each tailored to meet the rigorous demands of high-volume food processing, storage, and material handling.

Through close coordination with project partners and leveraging advanced engineering tools—including finite element analysis and 3D modeling—we delivered integrated, high-performance structural systems designed to withstand significant thermal, static, and vibrational loads.

Project Scope

Processing Plant Expansion
We engineered pit foundations and an elevator pit to anchor critical processing equipment with long-term stability and durability.

Cracking & Shelling Area (11,250 sq. ft.)
Custom mezzanines and supports were designed to accommodate heavy mechanical loads and optimize operational flow.

Heat Treatment Room (12,500 sq. ft.)
This space required structural systems capable of withstanding high thermal stress and vibration, ensuring both safety and reliability.

Storage Building (16,000 sq. ft.)
We conducted detailed vibration analyses and engineered foundations and framing to support equipment with continuous high-frequency output.

Structural Support Highlights

• Steam Treatment Room Beam Systems
  Precision-designed beams to support the facility’s steam manifold system.
• Scalder Leg Supports
  Custom supports engineered for durability and operational compatibility.
• Bucket Lift & Pipe Support Bridge
  Spanning the distance between the warehouse and trash bins, this bridge system was built for workflow efficiency.
• Exterior & Catwalk Stairs
  Designed for safe, durable, and accessible vertical circulation.
• Bins & Catwalk Systems
  Integrated into the processing line to streamline movement and sorting.

Retaining Walls

• Property Line Wall
  Designed in accordance with site grading and drainage plans to stabilize the perimeter.
• Warehouse Receiving Pit Walls
  Engineered to withstand both static and dynamic forces from daily operations.

Mezzanines & Elevated Systems

• Cracking & Shelling Area
  Integrated mezzanines improved accessibility and production sequencing.
• Sorting Building
  Included catwalks and stair systems to support efficient personnel movement.

Outcome

Stubbs Engineering delivered a facility expansion rooted in structural performance, operational insight, and long-term resilience. From thermal-rated structures to vibration-resistant systems, our work ensures Chase Pecans is equipped for continued growth and efficiency.